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Alloy Intercoolers Products

Universal 100 Series Alloy Intercoolers - 60mm Core			Price: from £219.99
	Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications. Wide selection of end tank configurations offer numerous installation solutions. Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency. Price considerably lower than you might expect to pay for intercoolers with this level of quality, size and performance.....REMEMBER all Forge intercoolers are made in the UK to the strictest quality control standards. Please Click The Image To See Intercooler Types Then check size chart before ordering.

100 Series	Core Dimensions	Overall Dimensions
	L x W x H mm (in)	L x W x H mm (in)
Type 04	500 x 60 x 175 (19.69 x 2.37 x 6.89)	680 x 80 x 200
Type 05	500 x 60 x 175 (19.69 x 2.37 x 6.89)	650 x 80 x 223
Type 06	500 x 60 x 175 (19.69 x 2.37 x 6.89)	650 x 115 x 200
Type 07	500 x 60 x 175 (19.69 x 2.37 x 6.89)	665 x 115 x 200
Type 08	500 x 60 x 175 (19.69 x 2.37 x 6.89)	680 x 80 x 200
Type 09	500 x 60 x 175 (19.69 x 2.37 x 6.89)	680 x 80 x 200

Universal 200 Series Alloy Intercoolers - 80mm Core			Price: from £289.99
	Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications. Wide selection of end tank configurations offer numerous installation solutions. Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency. Price considerably lower than you might expect to pay for intercoolers with this level of quality, size and performance. Please Click The Image To See Intercooler Types Then check size chart before ordering.

100 Series	Core Dimensions	Overall Dimensions
	L x W x H mm (in)	L x W x H mm (in)
Type 04	500 x 80 x 175 (19.69 x 3.15 x 6.89)	680 x 90 x 200
Type 05	500 x 80 x 175 (19.69 x 3.15 x 6.89)	670 x 90 x 223
Type 06	500 x 80 x 175 (19.69 x 3.15 x 6.89)	670 x 125 x 200
Type 07	500 x 80 x 175 (19.69 x 3.15 x 6.89)	675 x 125 x 200
Type 08	500 x 80 x 175 (19.69 x 3.15 x 6.89)	680 x 90 x 200
Type 09	500 x 80 x 175 (19.69 x 3.15 x 6.89)	680 x 90 x 200

Universal 300 Series Alloy Intercoolers - 60mm Core			Price: from £374.99
	Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications. Wide selection of end tank configurations offer numerous installation solutions. Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency. Price considerably lower than you might expect to pay for intercoolers with this level of quality, size and performance. Please Click The Image To See Intercooler Types Then check size chart before ordering.

100 Series	Core Dimensions	Overall Dimensions
	L x W x H mm (in)	L x W x H mm (in)
Type 04	600 x 60 x 295 (23.62 x 2.37 x 11.61)	780 x 80 x 320
Type 05	600 x 60 x 295 (23.62 x 2.37 x 11.61)	750 x 80 x 343
Type 06	600 x 60 x 295 (23.62 x 2.37 x 11.61)	750 x 115 x 320
Type 07	600 x 60 x 295 (23.62 x 2.37 x 11.61)	765 x 115 x 320
Type 08	600 x 60 x 295 (23.62 x 2.37 x 11.61)	780 x 80 x 320
Type 09	600 x 60 x 295 (23.62 x 2.37 x 11.61)	780 x 80 x 320

Universal 400 Series Alloy Intercoolers - 80mm Core			Price: from £489.99
	Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications. Wide selection of end tank configurations offer numerous installation solutions. Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency. Price considerably lower than one might expect to pay for intercoolers with this level of quality, size and performance. Please Click The Image To See Intercooler Types Then Check Size Chart Under!

100 Series	Core Dimensions	Overall Dimensions
	L x W x H mm (in)	L x W x H mm (in)
Type 04	600 x 80 x 295 (23.62 x 3.15 x 11.61)	780 x 90 x 320
Type 05	600 x 80 x 295 (23.62 x 3.15 x 11.61)	770 x 90 x 343
Type 06	600 x 80 x 295 (23.62 x 3.15 x 11.61)	770 x 125 x 320
Type 07	600 x 80 x 295 (23.62 x 3.15 x 11.61)	775 x 125 x 320
Type 08	600 x 80 x 295 (23.62 x 3.15 x 11.61)	780 x 90 x 320
Type 09	600 x 80 x 295 (23.62 x 3.15 x 11.61)	780 x 90 x 320

Universal E Series Alloy Intercoolers - 485 x 60 x 285 mm Core			Price: from £319.99
	Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications. Wide selection of end tank configurations offer numerous installation solutions. Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency. Price considerably lower than one might expect to pay for intercoolers with this level of quality, size and performance. Please Click The Image To See Intercooler Types Then Check Size Chart Under!

100 Series	Core Dimensions	Overall Dimensions
	L x W x H mm (in)	L x W x H mm (in)
Type E04	485 x 60 x 285 (19.1 x 2.4 x 11.2)	595 x 80 x 290
Type E05	485 x 60 x 285 (19.1 x 2.4 x 11.2)	635 x 80 x 290
Type E06	485 x 60 x 285 (19.1 x 2.4 x 11.2)	635 x 80 x 290
Type E08	485 x 60 x 285 (19.1 x 2.4 x 11.2)	595 x 80 x 290
Type E10	485 x 60 x 285 (19.1 x 2.4 x 11.2)	635 x 80 x 290

Actuator Components

Tuning Accessories

Dump/Diverter Valve Internals

Alloy Tanks

Universal Catch Tank

Excess crankcase pressure (sometimes known as "blow-by") is vented from the crankcase through the breather (PSV) system.
This recirculated air contains aerated oil from the crankcase which is burned by the engine but some of the residue is drawn into the intake manifold and returned by the engine and generally ends up on the airflow meter, or its housing which can cause expensive longterm damage.
Supercharged, turbocharged, nitrous boosted and high mileage engines often draw excessive amounts of oil into the engine through the PCV system.
The oil Catch Tank connects between the PCV hose and the intake manifold and removes aerated oil from the recirculated air and collects it in a tube that can be drained and recycled.

Price: £84.99

Blow Off & Diverter Valves

Piston Ram Dump Valve (With Filter)

Price From: £86.99

Made from billet aluminium & has a filter for dusty applications..
Atmospheric diverter valve dumps the charge-air to atmosphere creating the "Whoosh" sound most commonly associated with rally cars when the throttle is lifted.
This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
For applications where the valve may be subject to dusty conditions a filter is used to prevent particals entering the valve.
Unlike single piston or diaphragm diverter valves, this uses counter balanced springs and dual pistons to prevent the valve from leaking air into the intake system at idle.
This prevents our diverter valves suffering any of the failures associated with single piston and diaphragm type diverter valves.
Extends turbo life.

Type RS Valve - Atmospheric

Price From: £155.99

The Forge RS valve has been specifically designed and engineered, to offer extreme flow rate capability, where other valves are just not up to it. Often when engines have been tuned by installing larger turbos or even software upgrades improved turbo response can be acheived by fitting the RS valve which has the greater internal mass air flow specification utilising an amazing 50mm (2") bore.
For fine tuning there is a variable spring preload incorporated and a ratchet type top adjuster that will allow for the positive and precise adjustment that your driving style demands. To ease installation a 360 degree adjustable vacuum hose connector
With a choice of inlet and outlet connections the RS valve can be matched to your engine perfectly.
This valve incorporates a unique conical, progressive rate spring that can allow for the retention of boost pressure from 7 to 34 PSI depending on the individual user's application and level of adjustment.
This unique spring design will also allow for unrestricted piston travel and flow volume regardless of the amount of pre-load adjustment added to the spring. Other manufacturers valves using cylindrical springs with adjustable pre-load often experience restricted piston travel and flow volume within the normal range of valve adjustment.

Type RS Piston Valve - Recirculating

Price From: £155.99

The Forge RS valve has been specifically designed and engineered, to offer extreme flow rate capability.
Often when engines have been tuned by installing larger turbos or even software upgrades improved turbo response can be acheived by fitting the RS valve which has the greater internal mass air flow specification utilising an amazing 50mm (2") bore.
For fine tuning there is a variable spring preload incorporated and a ratchet type top adjuster that will allow for the positive and precise adjustment that your driving style demands.
To ease installation a 360 degree adjustable vacuum hose connector.
With a choice of inlet and outlet connections the RS valve can be matched to your engine perfectly.
This valve incorporates a unique conical, progressive rate spring that can allow for the retention of boost pressure from 7 to 34 PSI depending on the individual user's application and level of adjustment.
This unique spring design will also allow for unrestricted piston travel and flow volume regardless of the amount of pre-load adjustment added to the spring.
Other manufacturers valves using cylindrical springs with adjustable pre-load often experience restricted piston travel and flow volume within the normal range of valve adjustment.

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