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Project Cars
Alloy Intercoolers Products

Universal 100 Series Alloy Intercoolers - 60mm Core Price:  from  £219.99
Universal 100 Series Alloy Intercoolers - 60mm Core

 

  • Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications.
  • Wide selection of end tank configurations offer numerous installation solutions.
  • Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency.
  • Price considerably lower than you might expect to pay for intercoolers with this level of quality, size and performance.....REMEMBER all Forge intercoolers are made in the UK to the strictest quality control standards.
Please Click The Image To See Intercooler Types
Then check size chart before ordering.




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100 Series

Core Dimensions

Overall Dimensions

L x W x H mm (in)

L x W x H mm (in)

Type 04

500 x 60 x 175 (19.69 x 2.37 x 6.89)

680 x 80 x 200

Type 05

500 x 60 x 175 (19.69 x 2.37 x 6.89)

650 x 80 x 223

Type 06

500 x 60 x 175 (19.69 x 2.37 x 6.89)

650 x 115 x 200

Type 07

500 x 60 x 175 (19.69 x 2.37 x 6.89)

665 x 115 x 200

Type 08

500 x 60 x 175 (19.69 x 2.37 x 6.89)

680 x 80 x 200

Type 09

500 x 60 x 175 (19.69 x 2.37 x 6.89)

680 x 80 x 200



Universal 200 Series Alloy Intercoolers - 80mm Core Price:  from  £289.99
Universal 200 Series Alloy Intercoolers - 80mm Core

 

  • Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications.
  • Wide selection of end tank configurations offer numerous installation solutions.
  • Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency.
  • Price considerably lower than you might expect to pay for intercoolers with this level of quality, size and performance.
Please Click The Image To See Intercooler Types
Then check size chart before ordering.




Buy product

100 Series

Core Dimensions

Overall Dimensions

L x W x H mm (in)

L x W x H mm (in)

Type 04

500 x 80 x 175 (19.69 x 3.15 x 6.89)

680 x 90 x 200

Type 05

500 x 80 x 175 (19.69 x 3.15 x 6.89)

670 x 90 x 223

Type 06

500 x 80 x 175 (19.69 x 3.15 x 6.89)

670 x 125 x 200

Type 07

500 x 80 x 175 (19.69 x 3.15 x 6.89)

675 x 125 x 200

Type 08

500 x 80 x 175 (19.69 x 3.15 x 6.89)

680 x 90 x 200

Type 09

500 x 80 x 175 (19.69 x 3.15 x 6.89)

680 x 90 x 200



Universal 300 Series Alloy Intercoolers - 60mm Core Price:  from  £374.99
Universal 300 Series Alloy Intercoolers - 60mm Core

 

  • Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications.
  • Wide selection of end tank configurations offer numerous installation solutions.
  • Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency.
  • Price considerably lower than you might expect to pay for intercoolers with this level of quality, size and performance.
Please Click The Image To See Intercooler Types
Then check size chart before ordering.




Buy product

100 Series

Core Dimensions

Overall Dimensions

L x W x H mm (in)

L x W x H mm (in)

Type 04

600 x 60 x 295 (23.62 x 2.37 x 11.61)

780 x 80 x 320

Type 05

600 x 60 x 295 (23.62 x 2.37 x 11.61)

750 x 80 x 343

Type 06

600 x 60 x 295 (23.62 x 2.37 x 11.61)

750 x 115 x 320

Type 07

600 x 60 x 295 (23.62 x 2.37 x 11.61)

765 x 115 x 320

Type 08

600 x 60 x 295 (23.62 x 2.37 x 11.61)

780 x 80 x 320

Type 09

600 x 60 x 295 (23.62 x 2.37 x 11.61)

780 x 80 x 320



Universal 400 Series Alloy Intercoolers - 80mm Core Price:  from  £489.99
Universal 400 Series Alloy Intercoolers - 80mm Core

 

  • Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications.
  • Wide selection of end tank configurations offer numerous installation solutions.
  • Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency.
  • Price considerably lower than one might expect to pay for intercoolers with this level of quality, size and performance.
Please Click The Image To See Intercooler Types
Then Check Size Chart Under!




Buy product

100 Series

Core Dimensions

Overall Dimensions

L x W x H mm (in)

L x W x H mm (in)

Type 04

600 x 80 x 295 (23.62 x 3.15 x 11.61)

780 x 90 x 320

Type 05

600 x 80 x 295 (23.62 x 3.15 x 11.61)

770 x 90 x 343

Type 06

600 x 80 x 295 (23.62 x 3.15 x 11.61)

770 x 125 x 320

Type 07

600 x 80 x 295 (23.62 x 3.15 x 11.61)

775 x 125 x 320

Type 08

600 x 80 x 295 (23.62 x 3.15 x 11.61)

780 x 90 x 320

Type 09

600 x 80 x 295 (23.62 x 3.15 x 11.61)

780 x 90 x 320



Universal E Series Alloy Intercoolers - 485 x 60 x 285 mm Core Price:  from  £319.99
Universal E Series Alloy Intercoolers - 485 x 60 x 285 mm Core

 

  • Forge Motorsport’s range of universal intercoolers begin with efficient cores sized to fit many forced induction applications.
  • Wide selection of end tank configurations offer numerous installation solutions.
  • Highest quality cores, hand fabricated and welded by highly skilled craftsmen, our intercoolers offer excellent thermal properties, flow characteristics, minimal pressure drop and high volumetric efficiency.
  • Price considerably lower than one might expect to pay for intercoolers with this level of quality, size and performance.
Please Click The Image To See Intercooler Types
Then Check Size Chart Under!




Buy product

100 Series

Core Dimensions

Overall Dimensions

L x W x H mm (in)

L x W x H mm (in)

Type E04

485 x 60 x 285 (19.1 x 2.4 x 11.2)

595 x 80 x 290

Type E05

485 x 60 x 285 (19.1 x 2.4 x 11.2)

635 x 80 x 290

Type E06

485 x 60 x 285 (19.1 x 2.4 x 11.2)

635 x 80 x 290

Type E08

485 x 60 x 285 (19.1 x 2.4 x 11.2)

595 x 80 x 290

Type E10

485 x 60 x 285 (19.1 x 2.4 x 11.2)

635 x 80 x 290



Actuator Components

Actuator RodActuator Rod
  • (Please Specify Length When Ordering)
 Price: £9.99



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T3 Actuator SpringsT3 Actuator Springs
  • (Please Specify spring rate before Ordering)
 Price: £14.99



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T2 Actuator SpringsT2 Actuator Springs
  • (Please Specify spring rate before Ordering)
 Price: £14.99



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T3 Actuator Spring Retainer Cap

T3 Actuator Spring Retainer Cap
Price From: £9.99

  • Required when overhauling




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T2 Actuator Spring Retainer Cap

T2 Actuator Spring Retainer Cap
Price From: £9.99

  • Required when overhauling




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Actuator Spring Retainer (Top Blue)

Actuator Spring Retainer (Top Blue)
Price From: £9.99

  • Required when overhauling




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Universal Turnbuckle

Universal Turnbuckle
Price From: £14.99

  • Allows you to adjust actuator




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Tuning Accessories

Under Bonnet Bleed Valve (Lockable)

Under Bonnet Bleed Valve (Lockable)
Price From: £24.99

  • This product is a universal component, and as such, no vehicle-specific fitting instructions can be provided but is an inexpensive way to adjust boost settings with the lockable screw head there is no fear of overboosting at a later date.
  • This product is designed and built with the intent of increasing the boost output of any forced induction engine.
  • We cannot guarantee compatibility with all applications, nor the ability to increase the boost output beyond a level that is within the parameters set by the engine-management-system of the given vehicle at the time of installation, whether that system is factory or aftermarket.




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In-Car Boost Adjuster

In-Car Boost Adjuster
Price From: £36.99

  • This product is a universal component, and as such, no vehicle-specific fitting instructions can be provided but is an inexpensive way to adjust boost settings with the lockable screw head there is no fear of overboosting at a later date.
  • This product is designed and built with the intent of increasing the boost output of any forced induction engine.
  • We cannot guarantee compatibility with all applications, nor the ability to increase the boost output beyond a level that is within the parameters set by the engine-management-system of the given vehicle at the time of installation, whether that system is factory or aftermarket.




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In-Car Boost Fitting Kit

In-Car Boost Fitting Kit
Price From: £24.99

  • Fitting kit fo bleed valves above
  • 1.5mtrs vacuum hose
  • Tie wraps & Coupler
  • Plastic T-piece




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UNOS Boost Controller

UNOS Boost Controller
Price From: £66.99

  • The Forge UNOS boost controller is CNC machined to aircraft specifications and is the latest in technology for turbo boost adjustments.
  • It incorporates a ratchet type top adjuster that will allow for the positive and precise adjustment that your driving style demands.
  • The controller can be dash or engine bay mounted to suit your preference.




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Blanking PlugBlanking Plug
  • Choose from various sizes - made from billet aluminium.
 Price: £9.99



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Alloy T-Piece

Alloy T-Piece
Price From: £29.99

  • Alloy 'T' Piece used to fit a Dump Valve where there is no original valve to replace.
  • Simply cut this 'T' piece into the existing rubber piping and fit the Dump Valve.




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Dump/Diverter Valve Internals

Replacement Ram

Replacement Ram
Price From: £0.00

  • Required when overhauling




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Dump Valve Retaining Cap

Dump Valve Retaining Cap
Price From: £6.99

  • Required when overhauling




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Uprated Dump Valve SpringUprated Dump Valve Spring
  • Select your boost rating.
 Price: £14.99



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Neotech Dump Valve Diaphragm

Neotech Dump Valve Diaphragm
Price From: £14.99

  • Required when overhauling




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Small Spring Retainer (Ram Valve)

Small Spring Retainer (Ram Valve)
Price From: £6.99

  • Required when overhauling




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Ram Valve Small Bottom Spring

Ram Valve Small Bottom Spring
Price From: £6.99

  • Required when overhauling




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Alloy Tanks

Universal Catch TankUniversal Catch Tank
  • Excess crankcase pressure (sometimes known as "blow-by") is vented from the crankcase through the breather (PSV) system.
  • This recirculated air contains aerated oil from the crankcase which is burned by the engine but some of the residue is drawn into the intake manifold and returned by the engine and generally ends up on the airflow meter, or its housing which can cause expensive longterm damage.
  • Supercharged, turbocharged, nitrous boosted and high mileage engines often draw excessive amounts of oil into the engine through the PCV system.
  • The oil Catch Tank connects between the PCV hose and the intake manifold and removes aerated oil from the recirculated air and collects it in a tube that can be drained and recycled.
 Price: £84.99



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Fuel TanksFuel Tanks
  • 1 Gallon Fuel Tank 200mm X 200mm X 120mm
  • 2 Gallon Fuel Tank 240mm X 200mm X 200mm
  • 3 Gallon Fuel Tank 340mm X 200mm X 200mm
  • 4 Gallon Fuel Tank 490mm X 150mm X 250mm
  • 5 Gallon Fuel Tank 130mm X 480mm X 360mm
  • 6 Gallon Fuel Tank 600mm X 150mm X 300mm
  • 8 Gallon Fuel Tank 480mm X 250mm X 300mm
 Price: £99.99



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Dry Sump Tank BSP ThreadDry Sump Tank BSP Thread
  • 0.9 Gallon 5/8ths BSP Thread 155mm X 400mm
  • 1.0 Gallon 5/8ths BSP Thread 190mm X 405mm
  • 1.2 Gallon 5/8ths BSP Thread 155mm X 400mm
  • 1.4 Gallon 5/8ths BSP Thread 190mm X 305mm
 Price: £189.99



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Dry Sump Tank DashDry Sump Tank Dash
  • 0.9 Gallon Dash 12 Male Fittings 155mm Dia X 300mm
  • 1.2 Gallon Dash 12 Male Fittings 155mm Dia X 400mm
  • 1.4 Gallon Dash 12 Male Fittings 190mm Dia X 305mm
  • 1.9 Gallon Dash 12 Male Fittings 190mm Dia X 405mm
 Price: £189.99



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Blow Off & Diverter Valves

Fast Road Dump Valve

Fast Road Dump Valve
Price From: £62.99

  • Made from billet aluminium.
  • Atmospheric diverter valve dumps the charge-air to atmosphere creating the "Whoosh" sound most commonly associated with rally cars when the throttle is lifted.
  • This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • Extends turbo life.




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Competition Dump Valve

Competition Dump Valve
Price From: £76.99

  • Made from billet aluminium with stronger spring than above.
  • Atmospheric diverter valve dumps the charge-air to atmosphere creating the "Whoosh" sound most commonly associated with rally cars when the throttle is lifted.
  • This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • Extends turbo life.




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Competition Dump Valve (With Filter)

Competition Dump Valve (With Filter)
Price From: £86.99

  • Made from billet aluminium & has filter for dusty applicacations.
  • Atmospheric diverter valve dumps the charge-air to atmosphere creating the "Whoosh" sound most commonly associated with rally cars when the throttle is lifted.
  • This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • For applications where the valve may be subject to dusty conditions a filter is used to prevent particals entering the valve.
  • Extends turbo life.




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Fast Road Dump Valve with Adjustable Vacuum Connection

Fast Road Dump Valve with Adjustable Vacuum Connection
Price From: £72.99

  • Made from billet aluminium & adjustable to suit all vehicles.
  • Atmospheric diverter valve dumps the charge-air to atmosphere creating the "Whoosh" sound most commonly associated with rally cars when the throttle is lifted.
  • This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • Exends turbo life.




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Dual Piston Ram Dump Valve

Dual Piston Ram Dump Valve
Price From: £76.99

  • Made from billet aluminium & has no working diaphram.
  • Atmospheric diverter valve dumps the charge-air to atmosphere creating the "Whoosh" sound when the throttle is lifted.
  • This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • Unlike single piston or diaphragm diverter valves, this uses counter balanced springs and dual pistons to prevent the valve from leaking air into the intake system at idle.
  • This prevents our diverter valves suffering any of the failures associated with single piston and diaphragm type diverter valves.
  • Extends turbo life.




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Piston Ram Dump Valve (With Filter)

Piston Ram Dump Valve (With Filter)
Price From: £86.99

  • Made from billet aluminium & has a filter for dusty applications..
  • Atmospheric diverter valve dumps the charge-air to atmosphere creating the "Whoosh" sound most commonly associated with rally cars when the throttle is lifted.
  • This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • For applications where the valve may be subject to dusty conditions a filter is used to prevent particals entering the valve.
  • Unlike single piston or diaphragm diverter valves, this uses counter balanced springs and dual pistons to prevent the valve from leaking air into the intake system at idle.
  • This prevents our diverter valves suffering any of the failures associated with single piston and diaphragm type diverter valves.
  • Extends turbo life.




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Piston Closed Loop Diverter Valve

Piston Closed Loop Diverter Valve
Price From: £86.99

  • Made from billet aluminium & is silent in application.
  • Recirculating diverter valve dumps the charge-air back into the air intake system keeping external noise to a minimum.
  • This increases both quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • Unlike diaphragm diverter valves, this uses counter balanced springs and a single piston to prevent the valve from leaking air into the intake system at idle.
  • This prevents our diverter valves suffering any of the failures associated with single piston and diaphragm type diverter valves.
  • Still extends turbo life.




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Fast Road Closed Loop Diverter Valve

Fast Road Closed Loop Diverter Valve
Price From: £86.99

  • Fits All VAG 1.8T engines
  • Made from billet aluminium & silent in operation..
  • Valve dumps the charge-air back into the air intake system keeping external noise to a minimum.
  • Increases quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • Extends turbo life.




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Fast Road Closed Loop Diverter Valve with Adjustable Vacuum Connection

Fast Road Closed Loop Diverter Valve with Adjustable Vacuum Connection
Price From: £97.99

  • Fits All VAG 1.8T engines
  • Made from billet aluminium & fully adjustable.
  • Valve dumps the charge-air back into the air intake system keeping external noise to a minimum.
  • Increases quicker throttle response and higher clamping load to maintain boost pressure more reliably.
  • Where there are space limitations, or a side vacuum pipe connection is required, we can offer a replacement for the DV007P/DVR/DV001 valves.
  • Giving a 360º option for the vacuum pipe positioning.
  • These valves are especially useful where engine covers restrictions are present.
  • Extends turbo life.




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Type RS Valve - Atmospheric

Type RS Valve - Atmospheric
Price From: £155.99

  • The Forge RS valve has been specifically designed and engineered, to offer extreme flow rate capability, where other valves are just not up to it. Often when engines have been tuned by installing larger turbos or even software upgrades improved turbo response can be acheived by fitting the RS valve which has the greater internal mass air flow specification utilising an amazing 50mm (2") bore.
  • For fine tuning there is a variable spring preload incorporated and a ratchet type top adjuster that will allow for the positive and precise adjustment that your driving style demands. To ease installation a 360 degree adjustable vacuum hose connector
  • With a choice of inlet and outlet connections the RS valve can be matched to your engine perfectly.
  • This valve incorporates a unique conical, progressive rate spring that can allow for the retention of boost pressure from 7 to 34 PSI depending on the individual user's application and level of adjustment.
  • This unique spring design will also allow for unrestricted piston travel and flow volume regardless of the amount of pre-load adjustment added to the spring. Other manufacturers valves using cylindrical springs with adjustable pre-load often experience restricted piston travel and flow volume within the normal range of valve adjustment.




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Type RS Valve Kit

Type RS Valve Kit
Price From: £186.99

This Type RS Valve Kit includes:
  • Choice of inlet pipe diameters
  • Choice of outlet pipe diameters & atmo trumpet
  • Single & Twin Piston configurations




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Type RS Piston Valve - Recirculating

Type RS Piston Valve - Recirculating
Price From: £155.99

  • The Forge RS valve has been specifically designed and engineered, to offer extreme flow rate capability.
  • Often when engines have been tuned by installing larger turbos or even software upgrades improved turbo response can be acheived by fitting the RS valve which has the greater internal mass air flow specification utilising an amazing 50mm (2") bore.
  • For fine tuning there is a variable spring preload incorporated and a ratchet type top adjuster that will allow for the positive and precise adjustment that your driving style demands.
  • To ease installation a 360 degree adjustable vacuum hose connector.
  • With a choice of inlet and outlet connections the RS valve can be matched to your engine perfectly.
  • This valve incorporates a unique conical, progressive rate spring that can allow for the retention of boost pressure from 7 to 34 PSI depending on the individual user's application and level of adjustment.
  • This unique spring design will also allow for unrestricted piston travel and flow volume regardless of the amount of pre-load adjustment added to the spring.
  • Other manufacturers valves using cylindrical springs with adjustable pre-load often experience restricted piston travel and flow volume within the normal range of valve adjustment.




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